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Maybe it was fate
that brought Michael Burton not to his Queens, N.Y., office
early on Sept. 11, but to lower Manhattan for a meeting at
City Halljust a few blocks from the World Trade Center.
Or maybe it was destiny that the scrawny kid from Rockland
County, N.Y., whose parents toughened him up with karate lessons
in seventh grade, would grow up to manage the largest peacetime
mobilization of construction forces in the wake of the most
unprecedented act of terror the world had ever seen.
The calm of a sunny late summer
morning was shattered that Tuesday by the horrific sight of
two jet airplanes crashing into each of the two 110-story
WTC towers, 18 minutes apart. In less than two hours, both
buildings would collapse in a maelstrom of fire, smoke, choking
dust and debris. The hysteria that gripped New York was compounded
by rumors of another attack at the Pentagon in Washington,
D.C, and of a mysterious plane crash in rural Pennsylvania.
At first, Burton, executive deputy
commissioner of the city's Dept. of Design and Construction
(DDC), figured he'd round up netting and sidewalk bridging
to protect pedestrians from falling debris. "Little did
I know what was ahead of me," he says. "I thought
I had ordered 10 times what I needed. It turned out to be
just one-millionth of what we would end up ordering."
That first phone call to the city's
largest scaffolding firm was soon followed by scores of others
across the breadth of New York's construction universe. From
those first post-Sept. 11 days assisting firefighters, police
and emergency service workers in frantic rescue of anyone
who might have survived the catastrophe, Burton marshalled
scores of engineers to assess the safety of surrounding buildings
and WTC's unique foundation, the slurry wall "bathtub"
that has kept the Hudson River at bay since the complex was
built 30 years ago. He called in New York-savvy contractors
with resources and connections to get critical equipment and
skilled managers and labor downtown fast. But thousands didn't
need to be asked. They had already come running, emptying
jobsites throughout the New York region, and beyond.
There was no time to prepare specs,
bids or permit applications; no time to negotiate fees, contracts
or labor agreements; no time to develop management plans or
critical paths. Lives were at stake, property was at risk
and the reputation of New York's construction community, public
and private, was on the line. Michael Burton knew that.
Seven months later, Ground Zero
is no longer the nightmare it once was. The pain of Sept.
11 still lingers for the families, friends and colleagues
of the more than 2,800 WTC victims, as well as for those at
the Pentagon and on United Flight 93. The landmark towers
are gone but the wound they left at the 16-acre WTC site is
healing. More than 1.6 million tons of debris has been removed.
Cleanup, site stabilization, infrastructure repair and reconstruction
preparation are nearly finished, and redevelopment plans are
emerging, if slowly.
Burton's skilled leadership of
Ground Zero's sometimes fractious construction troops has
transformed them into a unified, focused force now poised
to complete work five months and hundreds of millions of dollars
ahead of original predictions. An exhausting 24/7 work schedule
and help from Mother Nature are certainly key factors, but
many would rather credit this mechanical engineer-turned-crisis
manager and "go-to" guy. "Mike married this
job, at least for three to four months, and gave it complete
devotion," says Anthony P. Coles, New York's former deputy
mayor. "It is viewed around the world as one of the most
extraordinary responses that has ever taken place."
For his grace under fire in carving
order from chaos at Ground Zero, for guiding his team to a
so-far safe and successful conclusion despite so many obstacles,
for being both a tough and compassionate decisionmaker and
for allowing the construction industry to prove its mettle,
the editors of ENR choose Michael Burton for the 2002 Award
of Excellence.
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| HELISH
Attacks on the World Trade Center towers left a 16-acre
smoldring debris field. (Photo by Michael Goodman for
ENR) |
FROZEN IN TIME. Sept. 11,
2001 is now almost synonymous with the day President John
F. Kennedy was shot in terms of shock and horror. Like most
Americans, many Ground Zero participants witnessed the unfolding
of events on television. Others were frantically called by
relatives or colleagues who worked near the WTC complex. James
Abadie, senior vice president of Bovis Lend Lease, remembers
a phone call from a superintendent at Battery Park City, screaming
that the second plane had missed his building by 100 ft. "It
made the hair on the back of my neck stand up," he says.
George Tamaro, partner in geotechnical firm Mueser Rutledge
Consulting Engineers and a veteran of the towers' foundation
construction in the late 1960s, remembers going "intellectually
numb."
Others were eyewitnesses to the
attack. Mueser Rutledge engineer Pablo Lopez was across the
river at the Hoboken, N.J., train station supervising foundation
repairs when he saw the second plane. With the first tower
in flames, it was a puzzling sight. "No one signs up
for a flight where you fly by a tower on fire," he remembers.
Lopez and colleagues later became relief workers for hundreds
of dazed refugees evacuated by ferry to the station.
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| IN
CHARGE Burton (left) confers with assistant Santowski
(right) and port authority's Rinaldi about the slurry
wall. (Photo by Michael Goodman for ENR) |
Concern grew over the fate of WTC-based
colleagues at the Port Authority of New York & New Jersey
(PA), other agencies and industry firms, not to mention hundreds
of tradespeople normally working in the complex.
PA Chief Engineer Frank Lombardi
was one of the lucky ones. He and others made it down from
the agency's engineering offices on Tower 1's 72nd floor only
to see the human toll. But it wasn't long before there was
a crash. Even then, "we did not know Tower 2 was falling
on top of us," says the veteran of WTC's 1993 bombing.
"I thought I was a goner and began to question the irony
of the whole thing." Calvin Drayton, deputy operations
manager of the city's Office of Emergency Management, in WTC
7, went down for coffee and ended up trapped for 30 minutes
in a garage at World Financial Center. But others were not
so lucky. Among the victims that day were 74 PA staff and
police, at least 60 building trades' workers, 13 employees
of Washington Group International, two Structure Tone Inc.
managers and an assistant at Langan Engineering and Environmental
Services, caught in an elevator in burning 90 West St.
Trying to get a handle on the
chaos around him, Burton rode on the OEM van closer to the WTC
site just as a tower was collapsing "and an incredible
whirl of dust and debris came swooping up the street in a hurricane-sized
wind," he says. The Manhattan College-trained engineer
knew immediately the burning sensation in his eyes was the acidity
of pulverized concrete.
That DDC would be in charge of
the construction response was never an official charge from
Coles or Mayor Rudolph Giuliani. The city's Sanitation Dept.
normally handles emergency debris removal, site officials
say, and the Federal Emergency Management Agency and the U.S.
Army Corps of Engineers were on their way, as was usual in
disasters of this magnitude. "In early January, I realized
that no one ever asked me to manage the effort at Ground Zero."
Burton remembers. "I just did what I thought had to be
done, and it just happened." Adds DDC Commissioner Kenneth
Holden: "We were there, no one said no,' so we
went ahead."
Believing that saving thousands
of trapped WTC occupants and hundreds of firefighters was
still possible, Burton "knew I had to mobilize a lot
of people, equipment and material if there would be a major
rescue effort," he says. That was not easy when communications
in the area were collapsing. "I finally had to get [Assistant
DDC Commissioner] Lou Mendes in Queens and my secretary to
make the calls," Burton says.
The industry was ready, just waiting
to see who would take charge. "I got a call from Mike
Burton at 1 p.m. He said they needed engineering help down
there," says Richard Tomasetti, president of structural
engineering firm Thornton-Tomasetti Group Inc. "I remember
thinking, Is this really happening?'"
It took hours to arrange police
escorts in a locked-down city for participants in the first
construction tour that day. Besides Burton and Holden, the
group included Tomasetti and Abadie, who Burton knew from
the firm's past involvement in city emergencies. Others were
AMEC Chairman John Cavanagh; Peter Tully, president of Tully
Construction Co. Inc., which was already working on an adjacent
state road project; executives of Turner Corp., whose corporate
office was blocks away from the site; and operating engineers'
union Local 14 foreman Bobby Gray, among others. "Of
the people I asked to go down there, not one asked if it was
dangerous," says Burton.
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POLITICS
Ex-Mayor Guliani (left) interacted with Burton. (Photo
courtesy of the Burton Family) |
MOBILIZE. That visit, conducted
in the afternoon of Sept. 11 as WTC 7 was aflame and in danger
of collapse, marked the beginning of the construction mobilization
that would change Burton's life for the next several months.
"I couldn't imagine that this eight-story pile of rubble
used to be two 110-story buildings," he says. Burton
also worried about the precarious condition of some adjacent
damaged high-rises, particularly as light was dwindling. The
two weeks he thought necessary to properly assess damage at
the Bankers' Trust building on Liberty Street was upended
when a fire chief frantically sought permission to enter the
structure to tap into its rooftop water supply. Looking at
each other, Burton and Tomasetti nervously agreed. "It
took the chief a quarter of a second, and his people were
in the building," says Burton. "That was the first
of a series of decisions I'd make that had the potential to
kill someone."
The crisis took its toll. Burton
spent the first night trying to sleep in his car, but was
"woken up by my radio four times," he says. "The
next day started it all over again." He remembers being
"completely wiped out, not from lack of sleep but from
the criticality of all the decisions being made." Burton
made it back to Chappaqua, N.Y., the next night to see wife
Julia and son Kyle, and to change clothes. Stripping off his
clothes before going inside to avoid contaminating the house,
Burton hoped the neighbors weren't looking. It was the beginning
of many nights away from home, a grind for his pregnant wife
then coping with the peak of morning sickness and an active
two-year-old who simply thought daddy was out "golfing."
MIRACLES. The swarms of volunteers
and equipment performed miracles on site when firefighters
were still hand-digging for survivors, but they also created
huge logistical nightmares. Many workers never left the site,
afraid they'd not be let back in. Burton could not tell who
was part of the DDC effort and who wasn't. "I think every
contractor in America had my cell phone number," adds
Abadie. Newspaper ads implored workers to return to their
old jobs. After that, OEM and DDC turned to color-coded badges
that changed constantly. "It could take anywhere from
45 minutes to two hours to get someone badged," says
Local 14's Gray.
David H. Griffin Jr., a Greensboro,
N.C., demolition contractor, was determined to get on site,
driving nine hours to New York with wife and kids in tow.
Bluffing his way past the National Guard, he was there just
two hours on Sept. 13 when he suggested that a dangerous 60-ft-high
piece of steel debris be cut at the bottom and dropped, rather
than in tedious 2-ft pieces. That allowed the job to be finished
in an hour rather than three days, pleasing harried firefighters
and earning Griffin a job as Bovis' demolition consultant.
Soon after, fate intervened to elevate Griffin to the same
role sitewide. "I was the kid here, and an outsider,"
says the 33-year-old Griffin. "But Mike [Burton] put
a lot of faith in me to make the right decisions."
While Holden handled DDC political
issues, Burton ran Ground Zero. But he was no stranger to
City Hall. With press access tightly controlled by Giuliani
and rumors rampant about the imminent collapse of the 1 Liberty
Plaza building, Burton was summoned to defend its structural
integrity to the mayor as New York tabloids were already reporting
a failure. "I thought I just lost every ounce of credibility
I ever had," says Burton. But in the end, his instincts
and the advice of his engineers proved correct.
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| DECISION
MAKERS Burton, Holden (center) and top aide Cote
first ran operations from a public school near Ground
Zero. (Photo by Michael Goodman for ENR) |
QUARDRANTS. The chaos of the first
two days transitioned into some order when Burton and four
contractorsAMEC, Bovis, Tully and Turner (joint-ventured
with Plaza Construction)divided the site into quadrants
that each would manage. Engineers and subcontractors would
be assigned to the sectors. "He let the experts do the
expert work, inspired consensus, made a decision and we all
followed it," says Peter Davoren, Turner senior vice
president. "He didn't come in like General Patton."
But
Burton intervened in occasional
contractor turf disputes, says AMEC's Cavanagh, and in impasses
between engineers and contractors over the safety of equipment
placement. "These kinds of polite threats' kept
the job going," Tully adds. While some firms felt he
was suspicious of them "and just viewed us as some contractor
trying to get our foot in the door," says one executive,
"you can't be everyone's best friend and accomplish what
you need to."
The operation also grew to include
removal of WTC's massive debris, including huge steel beams
clogging streets around the site. With permits gained in record
time, Weeks Marine Inc. set up a waterfront barging operation
to transport debris to the city's Fresh Kills landfill and
to recycling sites, all scrutinized by the Corps of Engineers.
By then, it was clear the Corps would not be running Ground
Zero. "We backed up into a technical assistance role
to the city," says Allen Morse, the Corps' Mobile, Ala.-based
debris expert. "We were a sounding board."
It was then that the infamous
Ground Zero meetings began, led by Burton at 9 a.m. and 5
p.m. every day. The agenda was to prioritize operations, settle
disputes and deal with growing issues from city, state and
federal agencies, particularly over health and safety concerns,
and building and major utility owners. All were staking a
claim in Ground Zero. An October 2001 list of the city's environmental
health and safety task force showed members from 20 different
organizations. The relocation of the DDC-led operation to
a nearby evacuated public school offered new challenges. "It
was something to see the major players in New York sitting
on first-grade chairs," says Tamaro. "Mike would
come in and sit on the back of one chair. That was his throne."
The cleanup crew graduated to adult-size furniture several
months later when it moved to plusher space in World Financial
Center's evacuated American Express building.
Participants marvel at Burton's
ability to stay in control and focus on issues when meetings
grew to as many as 100 participants, "many with major-league
egos," says one contractor executive. But participants
looked to him for guidance on key issues, and when he said,
"Let's move on," discussion was over. "Mike
was calm, collected and made the right decisions that were
needed at the time," says Peter Rinaldi, PA's lead engineer
who became an inner circle advisor.
Meetings could range from lengthy
discussion among senior executives over how to accommodate
site access and debris removal for the then-looming PATH and
subway reconstruction projects to concern over a gas main
4 ft below grade. "I have sleepless nights over that
gas main," said an executive at one meeting. Over time,
Burton delegated meeting control to key assistants. "Mike
let people run with what they could do," says Richard
Santowski, who is one. "If I had to use one word to describe
him, I'd use Machiavellian. But it's not a bad thing here."
Aside from the physical challenges
at Ground Zero, Burton had to develop a payment system. While
no one spoke of money during the outset, costs were mounting.
Bovis Senior Vice President Paul Ashlin estimates the firm
was spending $4 to $5 million a week in the first few months.
Burton worked out a system to provide checks to contractors
48 hours after invoices were received, even as official contracts
remained unsigned because of controversy over long-term indemnification.
About $1 billion will be paid to prime contractors at Ground
Zero, with each earning a 2.75% fee.
Federal reimbursement has come
with strings attached and initial skepticism on FEMA's part.
"Debris is notorious for being a difficult area in which
to track costs and contractors," says Sean Dowling, FEMA's
first site manager. Since then, the agency has waived its
rules limiting time-and-materials reimbursement to the first
70 hour after a disaster because of Ground Zero's extraordinary
conditions "Here, every time you found a body or a fire,
you'd have to shut down operations," says Morse. "It
would be a claims-rich environment if they went any other
way." While FEMA has pressed DDC to bid out more activities
such as trucking and slurry wall tiebacks, "there was
not a lot of questioning of the decisions," says Dowling.
The FEMA relationship was aided
by Dowling's membership in the Manhattan College alumni club,
a group that also includes Bill Cote, ex-chief operating officer
of York Hunter, named by Burton as his unofficial deputy.
The two were college roommates and have remained good friends.
"I knew Mike would be up to the task of making the tough
decisions," says Cote. "But he'd also have huddles
with people he trusted." Those "huddles" often
included late night meetings at restaurants, bars and on the
"bachelor floor" in a Battery Park apartment building.
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| TIED
IN About 1,000 tiebacks will be in place by next
month to secure slurry wall. (Photo by Michael Goodman
for ENR) |
Relationships with rescuers, particularly
the Fire Dept., have been a tougher management task. The transition
from Fire Dept. to DDC control last fall was bumpy at first
but has stabilized. "The firefighters' concerns are incredibly
valid but the end goal is to make sure they are safe,"
says Burton. With many still unaccounted for, firefighters
say they still have a job to do. "We understand that
we can't drag this on, but we can't speed it up to the point
where we're not giving the families something to take home,"
says firefighter Sam Melisi, a trained operating engineer
and DDC liaison. "But Mike's an intelligent man. He listens
to both sides."
Work at Ground Zero became personal
for workers as well. Pia Hofmann, one of the few women operating
engineers at the site, was initially rejected because of her
sex. Working conditions have been worse than anything the
six-year Local 14 member had ever seen. "It was very
overwhelming at first, the smoke, the smell," says Hofmann.
"But I have a mission. I'm not leaving until the last
body is out of here. That's a promise I made to the firefighters."
The challenges have also sparked technical ingenuity on site,
says Tomasetti, and a respect for each other's missions. Tamaro
recalls that books of site drawings developed by Mueser Rutledge
became hot commodities for emergency personnel. Adds Melisi:
"We're all a team out there."
As such, the construction "team"
got upset last fall when the city considered naming San Francisco-based
Bechtel Group Inc. as Ground Zero program manager. The contractor,
which initially managed some health and safety at the site,
soon began mounting a full-court press to take over the job,
submitting a proposal to City Hall and lobbying contractors
and union officials. "I did not think this was in the
best interests of New York City, and I said so in writing,"
says Edward Malloy, president of the Building and Construction
Trades Council of Greater New York. Rumors abounded about
Bechtel's motivations and purported political connections,
which the company has denied and which Coles calls "completely
fictional."
Burton declines to speculate on
the Bechtel controversy, but project sources say he supported
participants' strong opposition to the change and was already
making plans to transition to a single contractor with DDC
in more of an oversight role. "Mike was very adamant
about doing the right thing on this project from the beginning,"
says one official. The switchover to Bovis-AMEC-led construction
management occurred in January.
The controversy ended in November
2001 with a memo from the Corps' Morse, who did not "recommend
use of a new separate construction and/or project management
contractor." He said "continuity is key at this
juncture to retain corporate knowledge, lessons learned and
strategic relationships."
WORK ETHIC. Staying on track is
something that Burton, who will turn 40 in August, has done
for most of his life. "He gives it his all," says
mother Pat Burton, a retired nurse in New City, N.Y., where
her son grew up. "He has a fantastic work ethic and loves
challenges." She recalls his high-school all-nighters
working on old cars or helping family members with construction
projects. Jim Burton, who retired from the NYPD in 1979, believes
his son inherited his self-control. "Mike can handle
little stressful things with no problem," says his father.
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| GENERATIONS
Burton was an engineering grad and grease monkey in his
early years but now relishes being Kyle's father (below).
(Photos courtesy of the Burton Family) |
Burton's penchant for math and
science made engineering an easy decision for a major and
a 40-minute commute made Manhattan College his school of choice.
"I met a lot of people whose friendships will last a
lifetime," he says. One "friend" was wife Julia,
also a mechanical engineer. They married in 1988. In fact,
there are so many Manhattan graduates in key positions at
Ground Zero that engineer Tamaro posted a signup sheet for
awhile. "We're very proud of that," says Brother
Thomas Scanlan, college president. "It reflects our graduates'
commitment to service." Graduating in 1984, Burton, Julia
and Cote all took jobs at New York City's Dept. of General
Services' construction bureau. "There were some good
opportunities there, especially if you showed any initiative,"
says Cote.
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With an MBA from Fordham University,
Burton eventually landed in the private sector, joining Kaiser
Engineers and then O'Brien-Kreitzberg, which was expanding
in New York. "I perceived him as a young, bright guy
with a good grip on things," says former boss Howard
Sackel, now an engineering advisor to the city's Metropolitan
Transit Authority (MTA). Assigned by the MTA board to scrutinize
a mammoth changeover to a new farecard system, Burton impressed
his bosses. "The board would ask a lot of tough questions,"
says Sackel. "Mike was not afraid to make decisionsright,
wrong or indifferent." Despite signs of his own budding
ego, Burton followed Sackel's advice to work on his writing
skills after an evaluation pointed out flaws. "He paid
attention after that and it helped," says his former
mentor.
CHALLENGE. Always ready for a new challenge, Burton accepted
an offer to return to the city in 1996 just as the Giuliani
administration was merging all municipal construction projects
into a new agencyDDC. Then-commissioner Luis Tormenta
offered Burton an assistant commissioner post, but Julia tried
to dissuade him. "She said I'd quit in six months,"
says Burton.
Six years later, the WTC challenge
is the capstone of a DDC career that has provided Burton a
number of crisis management rolesincluding repairs to
Yankee Stadium in 1998 after a large chunk of concrete fell
from an upper deck to stands below. "Mike got great press
on that. He threw out the first ball," says Tormenta,
now vice chairman of The LiRo Group, a Syosset, N.Y., engineer.
"But he'd done a lot of work on it day in and day out."
Tormenta says Burton's DDC tenure has honed positive skills.
"People felt Mike was someone they could depend on and
who would defend them," he says. Burton's former boss
also speaks of other traits. "At times, his stubbornness
worked for him and at times, it got him in a lot of troublewith
me," Tormenta adds. "But the stubborn part has made
him as successful as he's been. His drive is contagious."
Others agree. "I'm not sure
anyone else would have had the skillset or the understanding
of how city government and construction works in an operation
as big as this," says OEM's Drayton "And no one
could have done this as well on a 24/7 basis." Interpersonal
relationships have helped as Ground Zero now shares its footprint
with major PATH and subway line rebuilding projects. "He
put aside the bureaucracy," says Mysore Nagaraja, MTA
chief engineer, who Burton has long known.
Insiders say the WTC experience
has been exhilarating for DDC staff as well. "The people
here were field guys doing their thing. There was no notoriety
for them. No one knew they were here," says Mendes. "But
when I saw the West Side Highway stripe, I thought we had
done a hell of a job."
That sentiment is felt in other
quarters, particularly as many participants lament the lack
of attention to the construction mission at Ground Zero and
note lingering industry stereotypes. "It's the first
time our industry ever got a pat on the back because we're
normally perceived as mob figures," says Turner's Davoren.
"The city, primes, subs, unions, everyone put their best
foot forward, and it should enhance the perception of New
York's construction industry."
Adds Burton: "Everyone has
grown one level and performed one level higher than they ever
have before. The problems we faced here were unprecedented
and the fact that people had unique solutions will help them
again and again no matter where their careers take them."
Whether Burton remains at DDC and for how long is something
on which he declines to elaborate. But as he and the rest
of the Ground Zero forces still toil each day in the pit,
in jobsite trailers or in their cubicles, the end of the cleanup
is in sight. Work could end by the end of next month. More
than 1,000 slurry wall tiebacks will be in place by then,
says Burton. Another 100 will await future construction.
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| IN
THE FIELD Keeping work on track is a nonstop challenge.
(Photo courtesy of the Burton Family) |
FUTURE. The question now is what
the future holds for the site and its work force. Redevelopment
ia a political football in New York, with politicians, developers,
residents and others pushing their own agendas. At a New York
Building Congress luncheon last month, Mayor Michael Bloomberg
said the city doesn't "want to make the mistake of rushing,"
But Ground Zero workers and neighbors still remain concerned
about possible health effects for exposures there. While the
U.S. Occupational Safety and Health Administration praised
the site safety record, announcing April 11 only 35 lost workdays
so far among 1,500 site workers, union chief Malloy is seeking
$10 million from the city's redevelopment fund for more extensive
health testing of members.
When the Tower of Light
memorial went dark April 14, people wondered what the permanent
tribute would eventually be. But for many, the site will still
have an impact. PA's Lombardi notes an e-mail he recently
received from the daughter of a former staff member who toured
the site. "More than the wreckage, I noticed people working.
More than the death, I felt the purposeful energy of lives
dedicated to rising to this challenge," she wrote. "The
wound is huge, but today I saw that the healing effort is
just as big."
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